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Multi-Functional Screening Buckets: Revolutionizing On-Site Material Processing

Views: 7     Author: Site Editor     Publish Time: 06-03-2025      Origin: Site

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Multi-Functional Screening Buckets: Revolutionizing On-Site Material Processing

Durability, Precision, and Versatility for Excavators & Loaders


Screening & Crushing Bucket Our Screening & Crushing Bucket redefines on-site material processing by integrating crushing, screening, mixing, aeration, and loading into a single, robust attachment for excavators and wheel loaders. Engineered for maximum efficiency and durability, this innovative tool transforms raw materials into reusable resources while drastically reducing operational costs.

Core Technology: Bi-Directional Drum System

Powered by the host machine’s hydraulic flow (120-320 L/min), our screening buckets feature foot-pedal-controlled drum rotation for precision operations:


1. Dual-Rotation Modes

  • Forward Rotation (15-25 RPM): Crushes hard materials (glass, bricks, gypsum)

  • Reverse Rotation (2-3 RPM): Self-cleaning mode prevents clogging in high-moisture clay (up to 40% water content)

  • Instant Switching: <0.5s transition via torque-sensing automation


2. Sludge-Optimized Design

  • Spiral blade configuration enhances centrifugal separation

  • Maintains 95%+ throughput efficiency in wet conditions

  • Outputs stabilized backfill with ≤12mm particle size

crusher bucket
crusher bucket

Engineering Excellence

1. Ultra-Durable Drum Assembly

  • Tungsten Carbide Wear Blocksdian

  • Material: YG15 alloy (89+ HRA hardness)

  • 5.2X lifespan vs standard manganese steel (ASTM G65 tested)

  • Modular replacement: <30 minutes per segment


2. Premium Hydraulic Components

  • Danfoss Motors

  • 10,000-hour MTBF certification

  • IP69K waterproof rating (-40°C to 120°C operation)

  • ±2% torque consistency

3. Modular Screening Options

  • Coarse screening configurations:

  • 50mm Gap: Soil aeration/compost mixing

  • 75mm Gap: Pipeline padding/aggregate separation

Key Applications & Performance

Industry Application Technical Benchmark
Demolition 1. C&D waste sorting 90%+ material purity
Utilities 2. Pipeline backfill prep 95% compaction-ready output
Remediation 3. Contaminated soil mixing <5% CV in stabilization agent blend
Recycling 4. Glass/gypsum crushing 20-40mm fragment size
Agriculture 5. Compost aeration 40% oxygenation increase
Roadworks 6. Subgrade material blending <8% mixture variability

Technical Specifications

Model RT20 RT30 RT40
Capacity 1.2 m³ 1.7 m³ 2.0 m³
Weight 2,010 kg 2,640 kg 3,050 kg
Flow Rate 120-200 L/min 150-220 L/min 200-320 L/min
Compatible Machines


Excavators 18-25T 25-30T 30-45T
Loaders 9-14T 12-22T 14-30T


Verified Performance Data

  • Brick-Contaminated Soil Processing:

  • 80-120 m³/hour throughput (varies with brick density)

  • ≤5% residual debris in screened soil

  • High-Moisture Clay Handling:

  • Continuous 8-hour operation with zero clogging

  • Output moisture reduction: 40% → 18-22%

  • Durability Testing:

  • 8,000+ hours wear life in demolition waste (ISO 12100 certified)

  • 500-hour continuous operation stress test passed

Why Choose Our Screening Buckets?

  • Cost Efficiency: Reduce material transport by 60-80% via on-site reuse

  • Environmental Compliance: Meet EU Stage V emissions through host machine optimization

  • Precision Control: Foot-pedal operation with real-time torque feedback


Request Technical Documentation

All performance claims are backed by CNAS-certified lab reports. Contact our engineers for:

Material-specific capacity calculators

Hydraulic compatibility guides

Wear life prediction tools


NEVER MISS NEWS

PRODUCT BROCHURE
DATABASE
Hitch Size Database For All Excavator

CONTACT US

Changzhou RAYCHI Smart Technology Co.,Ltd
Changzhou Raymond International Trading Co.,Ltd
 5#ChuangSheng Road, Luoyang Industrial Zone, Luoyang town, Wujin Distrial,Changzhou city, Jiangsu Province, China PC. 213104
 +86-519 8558 5188 
 +86-13585315748 
 raysales2@raysteeltube.com

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